Showing posts with label deck. Show all posts
Showing posts with label deck. Show all posts

Deck Part 20 - Construction Complete

I will admit to one of my (many) personal faults.  I am a procrastinator.  I have great ambitions, and my great ambitions become motivated ideas, and motivated ideas become intense projects, and intense projects morph into fatigue and burn-out...

My "modus operandi" is to continue plugging through the fatigue and burn out until a project becomes "usable", "livable", and "operational".  Then, I "take a break" from the project - usually until the Mother of Five can no longer stand seeing the project unfinished, and "motivates me" to complete the task.

So, it is with great enthusiasm that I can FINALLY say... After 3.916 years - or 47 months - or 204 weeks - or 1,432 days - or 34,344 hours - or 2,060,640 minutes - or 123,638,400 seconds - I am going call one of my "back burner" project "complete"... (Well, at least the "construction" component is complete).

On May 8, 2006 - I "broke ground" on our deck.

From May 08, 2006 - July 03, 2006 I worked almost non stop on the deck.  I kicked off the project with a (nearly) two week vacation.  Most every waking moment (that was not spent at work) was spent on that deck.  Since I was not at work, I kept my co-worker and good friend Billup to date with my progress through my regular posts (detailing what I had accomplished). Then, once back to work - shared my progress in person.

Truthfully, the deck project was also the "kick off" to this blog!  Most entries made that summer were about the deck, so it feels sort of "surreal" to complete this project.  Almost like the blog existed to update people about my deck progress  (No worries though... I have no plans on shutting down FOF!)  

Like I said in my admission... When I last worked on the deck, it was in a "more than usable" condition.  The actual deck surface was complete, the railings and spindles were up, and a gate was in place.  Where the deck was "lacking" was the stairs.  The stair stringers were in place, and all the treads and risers (steps) were in place sans one actual tread (I had run out of that board).  I had placed some scrap "two by" lumber in place so the steps were usable.  One side of the stairs were protected by the deck.  The other side I had put up a makeshift hand-rail (that was not complete), but would provide a minimum level of protection and something to grab in the event of a "slip".  (Thankfully, that never needed to be tested)

Once the deck was in a usable condition, (and being "burned out" on the project) the incomplete stair case sat for the rest of the summer.  Summer became fall and, as fall became winter, the remaining lumber was neatly sorted along the side of the house.

Over the next three years, I struggled with this incomplete deck.  The kids (and the neighbor kids) would rummage through the wood pile and grab "swords" and "rifles" out of the pile (it's amazing what little boys will use to replicate weapons when their parents (that's us) won't buy them toy guns...).  Every time I mowed, I would have to police the yard for my deck lumber.

I also struggled with the design.  I knew what I wanted, I knew what the building code required, and I knew what I did not want.  The inspector has been by at least once each calendar year - reminding me that I need to finish the project and get my building permit signed off on, and completed - which would motivate me a bit, but not enough to actually resume the project.

And, finally (let's be honest here) - I struggled with my own laziness and procrastination.  After all, it was "usable"... Right?

- - - - -

Since I have another significant project I want to undertake in the not too distant future, I want and need to clear my slate of a few "incomplete" projects - the deck being one of the bigger and more embarrassing of the bunch. 

With my regular days off, and a couple of extra added (as a mini-vacation) - I had started gearing up to get SOMETHING productive done... The deck was #1 on my list.

Saturday was spent cleaning the house for Easter.  Sunday was Easter.  Monday was errand Dance class / Scout day.  Tuesday was... well, I don't recall, but it was not "deck" day.  But Tuesday night I realized that my mini-vacation was over the half way mark, and I had not accomplished anything productive.

Wednesday morning I was outside bright and early.  I took inventory of what lumber I had left, assessed the condition of the staircase and what still needed to be done, I made a shopping list, picked up lumber, parts, and tools that I still needed.

I also stumbled upon my next big project - not anything I was expecting to do...

Stay tuned for more on that.

Two FULL days later (that included some de-construction of the existing railings) the stair tread, riser, railing top cap, handrail, and  all spindles are in place and secured.

I can officially state that the "construction portion" of the deck is COMPLETE!

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Last year, I did stain and waterproof main portion of the deck. (That’s why the staircase is not all stained) - I am going to need to re-coat the main flooring and put a first coat on the staircase (that includes all the new work).  Once the deck is stained, Mr. Building-Inspector-Man comes a knocking, (and after I wake him up from passing out after seeing the deck finally complete) - will be able to say that the deck is 100% complete...

It sure does feel good to say that!

Reclaiming my space

One thing about living in Minnesota is how eagerly we anticipate, and appreciate being able to spend time outside again after a long winter. 

While winter in Minnesota is hardly what I would call complete (it’s widely held belief  that March is the snowiest month of the year) – the snow that we still may get will not stick around as long as the snow we received in December.  Some of the snow we received in December is still sitting on my deck…. Or WAS still sitting on my deck…

Last week we shoveled a little path from the door to the grill so we could BBQ (for the first time since… About November),  but that was not enough!  What happened was in the area where we shoveled, it had melted enough where I could actually see the DECK SURFACE!!  That made me bound and determined to take a little more of .

While using a meteorologically delightful day to take down our Christmas lights and decorations – I decided I wanted a little more of MY space back from Mother Nature! 

So, for the first time since December (I had kept the deck shoveled until then – but finally gave up) my deck is finally OPEN!   (I have no furniture out there yet though…

I am thinking of bringing my Adirondack chair back out just so I can say I am able to sit on my deck!!

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Just watch out for the staircase…   It is still snow and ice covered (and yes, Bill, it is still missing a few 2x2’s)!

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Deck part 19 - The light at the end of the tunnel

My dad came over today to help me work on the spindles. It was a great help because we pre-drilled and started screws in each end of the spindle, and then I could work above (on the deck reaching over the railing) while my dad worked on the bottom half (a couple of steps up the ladder. I started (myself) around 10am. My dad joined me around noon. We were finished by about 4:30.



All that is left is to finish the stairs.... And get a final inspection

Deck part 18 - Almost there


Today I spent time fixing up the gate, and getting it hung. When I finished that, I had about an hour before I had to start getting ready for work, so I put up some spindles. I got the first section complete...

Deck part 17 - Change in plans.


Ok.. Supplies are starting to run short. I have all the wood I need, but I need some shorter deck screws for the spindles.

Joe came over today, so I changed focus from the spindles (which I did not have all the parts for) to the stairs. Joe has made several stair risers from scratch, so I had him out to help. By 2 pm we had the risers done, and the treads cut and half of them in place. We only put in half because the original stair plans were for 36" wide stairs. I wanted a bit wider stairs, so when I cut the 39" treads neeeded, the other half of the 72" board is 33" and therefore too short to use for another step.

I am tired of running up and down the ladder to get on the deck, so I used the left over 33" and screwed them down as "temporary steps" - So I can now get up and down from the deck to the back yard!


When I ran out of stair treads - we called it quits. It was 2pm and hiting the hottest part of the day. I have gotten a lot done again on these days off, so I am rewarding myself with an evening off.

I head back to work again tomrow, and it's another busy week.

Sat 11am - 11pm
Sun 11am - 11pm
Mon 11am - 11pm
Tues 11am - 11pm
Wed 3pm - 11pm
Thurs 3pm - 11pm
Fri 3pm - 11pm
Sat (normally my day off) 7am - 11am

But, after that last Saturday shift, I am on 15 days vacation! Woo-Hoo!!!

Deck - Part 16

It is 4pm on Thursday, and I'm doing pretty well. I have all the railing posts up and leveled, I have the lower cross member and upper cross members in place, and the top cap on and leveled... Everthing you see is done.



I have the spindles to put in place (between the railing posts, attached at the upper and lower cross members.. And the steps left.... (oh, yeah... And my final inspection.)

Last night Michele and I sat out on the deck after the kids went to bed - visiting, playing the "guessing game" on what the band and the name of the song was on the XM radio's 80's station, and drinking wine coolers. It was wonderful... These are the evenings I love!

Tomorow my father-in-law is going to come over and help me with the steps. He has had a lot of prior experience with steps... So, I am not sure if I will meet my goal of everthing execpt steps finished by Saturday morning... But there still is a chance...

Other than forgetting to put on sunscreen, and again deep frying my skin to a crispy, crunchy coating, things have been going better than anticipated. (Knock on wood).

D

Deck - Part 15

Still working on the deck... Yesterday I got 14 of the 18 posts for the railing installed. (nope, since the job was not finished I am not posting pictures yet.. maybe tonight).

My goal by Saturday 10am (yup, another busy week for me) - is to have the posts, top rail, bottom rail, and rail cap on and finished.

Wish me luck.

D

Deck Part 14 - Deck Surface is Complete!

It is 4:16 pm on Tuesday and the deck surface is totally, and completely finished! I finished 23 hours ahead of my intended goal... (True, I have not stopped, and I think my skin is deep fried in my own fat... But... The deck surface is totally complete and ahead of schedule!)



Last night (with only ten boards left to finish - all the "edges" that needed to be trimmed, ripped, and tweaked in many different ways) we sat out on the deck and everyone (except Ben) had ice cream cones.

Today, after finishing my last board, and cleaning the deck to take the pictures, I sat down and had a partially frozen beer slush and a cigar!

Victory! Success!

I am taking the rest of the night off, and taking the boys to their baseball game.

It is back to work tomorrow to a busy week. I have a meeting for Ben before work on Wednesday. Thursday is a "normal day". I work 3 days of overtime (12 hour shifts) Friday, Saturday and Sunday (Father's day). Monday is another "normal" day, and Tuesday is an ERU training day which means off work at 11pm on Monday, and back to work on Tuesday by 8am (quick turnaround). I wont be getting much done on the deck in the next seven days...

Deck Part 13 - No rest for the "Father of Five"

Ok, I have been working on the deck each day before going in to work. I have had very little time to eat, sleep or even poop, let alone update my blog - (which, by the way a few of my co-workers have been "gracious" enough to remind me). So, today I have an update for you.

I met goal #1, and have started on goal #2. Framework is all done! (execpt one "issue" that I will discusss a little bit later). I then started on the decking this morning. Ben came over and was a significant help! We got the first (about) 5 feet of decking screwed down. As we went further I noticed that one end of the deck was a little "off square" and that by the 18th foot of the deck, I was off by about 2". This made a difference as the decking was 20' and the unsquare end joist kept moving out a bit. Since it was starting to rain, and I was going to have to make an adjustment to that end joist, we called it quits for the day.







It was a fun family project, and all were out helping execpt Melissa and Michele... Michele was trying to get Melissa down for a nap...






Deck Part 12 - No need for pictures...

The pictures of the deck have started becoming a bit redundant, and take forever to load. I have done some "editing" and reduced the number of pictures by about 33.3%

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Progress has been ongoing.

All the joists from the house to the first beam (10' out) are in place. The north half of the deck (18' deep) has all joists in place from the house out to the end of the deck. The south half of the deck is 21' deep and because of that I have to double the joists. I have 10' joists coming off the house, and will have 12' joists from the 10' beam out to the 21' beam.

I put some decking boards up on the deck today after I finished and had my lunch on the deck today!

Because of the changes made in the plans (doubled joists around the cantilevered patio door), I was a few 2x10's short.

Tomorrow, my day will be spent returning some unneeded items back to the store, and picking up the seven 2x10's that I am short. I hope to have all the framing (remaining joists and rim joists) done by Friday when I leave for work. If I do reach my goal, Saturday, Sunday, Monday and Tuesday can be used to get the decking surface on the deck.

Goal #1 - Framing complete by Friday at 1pm.
Goal #2 - Decking finished by Wednesday at 1pm.

I'll let you know how it turned out, and hope to have some updated photos by then.

David

Deck Part 11 - Just keep plugging along.. + More!

Friday I spent a good portion of the morning cypherin'... I pieced the 2x10's by lenght to where they matched up best for the joists...

I then got about 1/3 of the joists up before having to call it quits early.

We got Ben and went out for Michele's Birthday... Ruby Tuesdays.
We also had a campfire with the neighbors last night.

Today we go to my Mom & Dad's for a little "birthday picnic" - then 11am - 11pm shift at work...
I've had actual consecutive "free time" to do whatever I needed for the first time in a long time, and I actually got a lot done... Back to the regular grindstone...

Deck Part 10 - Progress... Slow but steady... + More!

Today, Dad came out to help me.

Together we got the other three posts up, the thrid beam, leveled everthing leveled precicsly (both on the x and the y axis) and nailed all the framing connectors to the frame.

As of tonight, EVERTHING from the Beams down is done!

When we finished that, we hauled all the 2x10's (used for joists) to the back yard, and sorted them by size.

Tomorow I will take inventory of the 2x10's measure up all the spans I need to make and start putting them in order (think tetris). Then it's back to work for me.

Tomorow is also the kids last day of school... Parents worst nightmare!

On an unrelated note, tonight I took off Rebecca's training wheels and she rode her bike "training wheel free" for the first time... She was ESTATIC! She rode back and forth on the sidewalk for about a half hour, then went on a mile bikeride while Mom went for her evening walk (they went together)... We could see her smile from down the road.. No fooling!


Deck Part 9 - The Deck made of Dominoes.

The holiday weekend was very busy for me. I worked, and had some family social obligations that kept me from working on the deck.

Today (Wed), tomorrow, and Friday are my days off, and I planed on getting a lot of work done on the deck.

Today was overall pretty good. I got the 8 of the posts up and 2 of the 3 beams up. I got the long beam (spanning five posts - closest to the house), and one of the ten foot beams.



I would have been finished today (at a good cutoff point) at about 6:30 pm but when putting up the last joist (to hold the beans and posts in place for the night), I lost my grip on the board, as it fell over (2x10x20 - Very heavy) it started knocking all the other boards over like dominoes. What you see in today’s pictures all fell down except the three posts and the short beam, and one other post. It was a horrific experience and set me back another two hours… I was finally back to where I was at 6:30 around 8:30 - got stuff put away and did my beer run…

Ahhh… Michelob Golden Light…

Deck Part 8 - A Victorious Weekend! + More!

I am on a 4 day off rotation (Sat, Sun, Mon, and Tues). With 4 days off, I can get a lot of work on the Deck done. This is a list of what was done before my days off…

8 of 11 footings were in the ground.
5 of the 8 footings were backfilled and “totally complete”
- - - - - - - - - - - - - - - -

I had the following items in mind for the weekend.
Finish making the remaining 3 footings
Backfill the remaining 6 footings that needed to be backfilled.
Start working on the ledger board.
- - - - - - - - - - - - - - - -


As of 2pm on Tuesday (my last day off) I have finished the three tasks I wanted to, (not only starting the ledger board, but actually finishing it!) I will put all the post supports on their footings (but not tightened all the way down yet) and to move one pallet of wood that was delivered before dinner.

(The delivery driver placed the pallet with the wood for the railing on top of the wood for the framing. So, in order to get to the wood for the framing (what I need next) I have to move all the railing wood.)

So, I hope by dinner time tonight that I will have the three tasks I set out to have done completed, along with 2 additional tasks.

I will declare this weekend a victory, and call it quits at this point. Tonight, we are going to have some family fun! (Do I smell
Lagoon Park?)

Jonathan in performing in a school production in a few minutes, so I am off to see that. (He plays a recorder solo in one part of the production…)

Starting tomorrow, it’s back to work for another 7 day stretch. At least they are all 8 hour days (no overtime), and into a three day off weekend (also without overtime!) I should be able to get some good progression on the deck done over the next 7-10 days!

That first beer and cigar on the deck will taste so damn good!

Deck Part 7 - And We're Off!


I started today and got 5 of 11 footings in!

All that is left is to "backfill" around the holes.
(I have one completly finished)

They should cure for about a week before I put any weight on them.


Deck Part 6 - First inspection...

Just finished meeting with the inspector. My footings passed with flying colors! Everything lined up correctly, was deep and wide enough! He talked about the modifications I made to the original plans, and after clairifying a thing or two, he was impressed to hear what I had done! He said my idea(s) for change were much better than the original plans!

Step two... CEMENT.

Probibly will start tomorow (assuming the weather cooperates.)

Deck Part 5 - More digging


I rented an eight inch bore. The posts need too be eight inch, but bevel out to twelve to fourteen inches at the very bottom.

I was worried about how I was going to apporach this daunting task, but it has gone much better than anticipated. I use the shovel and scrape out the bottom of the holes, and pull up the debris dirt. It's a little time consuming, but is easy work. I put on the
XM Radio and just start diggin' away.... Next thing you know, it's time to clean up for work.

I got 8 of the 11 holes finished yesterday. I will have the rest done today, and the footings will be ready for inspection!

Because it's not "perfect" - I'll end up needing more concrete than I originally ordered, and some rebar - but that's ok...

Deck Part 4 - Digging.

The lumber was delivered, and the footings are in (or almost.)

I forgot to widen the bottom of the footings to make them and actual "Foot" (as is, they are cyilinders). But Most of the work is done, I have to go in and "ream" out the bottom of the holes to make them a bit wider... Slower work than using a power auger and making the holes in the biginning, but nessessary.



Ben was home for the weekend to help too. He helped with the digging, helped clean up the thatch that we "de-thatched" earlier in the day, mowed the lawn, and weedwacked!

David

Deck part 3 - The permit came today!

I got the building permit today, and (as expected) there were a few changes that needed to be addressed...

Along the ledger board where the patio door cantilevers out over the house, I have to add a "double-header" (no, not as in baseball) along the ledger board. So along the patio cantilever there will be three 2x10's running parallel with the house. Then the two joist boards that meet up with the ledger board along the house will also have to be doubled, all the way back to the rim joist at the end. I am still not clear if I will need any additional posts and beams, but the inspector did not list any new footing placements on my plans. I will have to make a phone call to clear up a couple of last minute questions, and then... Time to go!

On a side note... Of course yesterday, I pulled a muscle in my back and it got a little worse today. Hopefully by the time the materials arrive, and I'm ready to "dig in" - I'll be better...

Wont be long now!!

Dad.

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